You can be creating precision mortises in no time using your router’s motor and this handy shop-built machine.

Safari heat free slot game. But if you need to create a mortise and tenon and you don’t have a dedicated machine to use, whip up this simple jig from a few scraps of wood and use a plunge router, a properly sized guide bushing and an upcut-spiral router bit. (You can use a straight router bit, but an upcut bit lifts waste material out of the mortise, so it makes a. Mortiser.jpg Model FD 250 complete with Rolling Carriage, Holddown and Shop-Built Clamping Table FelderSerialNumberPlate.jpg 220volt, 1ph electrical Valued at $5,269.01 (not including taxes) Asking $2,600.00 IMG8561.jpg Available at 843 Kananaskis Drive, Kingston, ON. This shop made mortising jig was originally designed by Philip Morley. This jig is easy to make, easy to use and is the perfect DIY tool to make clean, precise and repeatable mortises every time. The Morley Mortiser creates mortises for loose tenons to join parts together in multiple applications and angles. Don't want to start from scratch?

Complexity is the big obstacle to most shop-built mortising machine plans. This design has a “keep-it-simple” philosophy. It’s mostly built from plywood parts that are glued and screwed together. The moving components — the router carriage and sliding table — operate with heavy-duty, full-extension drawer slides. A no-nonsense stop system and a commercial toggle clamp make cutting identical mortises a snap. Common T-nuts and studded knobs round out the hardware list. This mortising machine uses a medium-sized router motor as the power source. I find that a variable speed router gives you more versatility. But even with a single-speed router, this machine will make creating accurate mortises a quick and easy process.

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What You Get:

15 printable (digital) pages of step-by-step instructions
More than 60 full-color photos, illustrations and exploded views
Includes tips for setting up and cutting perfect mortises
Cutting diagram. Materials list. Project sources

Note: After your purchase, you will receive an email containing a PDF attachment of your purchased plan, as well as instructions for logging in to download the plan and access any other associated files and videos, which will all be located on this page.

Project Supplies & Hardware

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Imperial Plans

The United States Customary System of Units (USCS or USC), more commonly referred to as the English or Imperial system, is the standard set of units for our plans. It uses inches and feet for measurement. This is the one you probably want if you are in the United States, and it is the one we have traditionally offered on this website.

Metric Plans

The International System of Units (SI), more commonly referred to as the metric system, is the alternative set of units that we have available for some of our plans. It uses millimeters, centimeters, and meters for measurement. This is the one you probably want if you are outside the United States. These plans are provided by our business partner, Australian Woodsmith, and are based on the original Woodsmith plan. However, dimensions and other elements of the plan may vary between the metric and standard versions. Be sure to double-check the plan before building.

Premium Plans

All of the information that you need to build our plans can be found in the standard plan. However, if you want even more granular detail to make your job easier, you should consider our premium plans. These come with additional shop diagrams that we drew when creating the prototypes. Shop drawings are not available for every plan.

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